Description
Schneider PacDrive C200/A2/1/1/1/00 | Motion Controller Spec Sheet
Product Introduction
When a legacy packaging line stalls due to a processor fault on the central rack, sourcing an exact-match controller prevents weeks of costly downtime. The Schneider (Elau) PacDrive C200/A2/1/1/1/00 is not a generic programmable logic block; it is an integrated motion controller engineered to handle high-speed multi-axis coordination for demanding industrial machinery.
Seated directly in the control cabinet backplane, the unit processes high-frequency motion profiles and communicates seamlessly with connected drives through a deterministic SERCOS interface. It demands clean 24VDC power and strict adherence to grounding guidelines, but once commissioned, it delivers the precise synchronization required for high-throughput automation cells.
C200/A2/1/1/1/00
Key Technical Specifications
| Parameter | Specification |
| Processor Architecture | ST-PC VEGA CPU core |
| System Memory | 128 MB RAM / 128 MB Compact Flash |
| Nominal Input Voltage | 24VDC (+/- 20\%) |
| Current Consumption | Approx. 0.15A to 0.5A (depending on load) |
| Drive Capacity | Up to 2 SERCOS interface slaves |
| Communication Ports | RS232, RS485, Ethernet, Profibus DP, CANopen, PacNet |
| Operating Temperature | 0^\circC to 55^\circC ambient |
| Weight | Approximately 1.1 kg |
Application Scenarios & Pain Points
- High-Speed Packaging Machinery: Periodic bus timeouts used to plague older multi-axis wrappers until maintenance teams upgraded to a verified controller card. Swapping to the C200/A2/1/1/1/00 eliminated jitter thanks to its stable internal clock processing.
- Form-Fill-Seal Systems: Without deterministic loop updates, camming profiles drift out of alignment over multi-shift runs. This PacDrive unit maintains strict synchronization across axes, preventing mechanical binding.
- Legacy System Modernization: A bottling plant avoided a complete software rewrite by dropping the C200/A2/1/1/1/00 directly into an existing Elau rack architecture, restoring production in hours.
QA & Live Testing SOP (Trust Signal)
Legacy automation hardware demands rigorous verification before installation. Every incoming Schneider/Elau C200/A2/1/1/1/00 goes through a strict multi-point test protocol:
- Visual & Optical Inspection: We check internal board components for thermal wear, examine backplane connector pins for oxidation, and verify Compact Flash integrity.
- Powered Bench Verification: The unit is mounted to a live test rack, supplied with nominal 24VDC, and subjected to a simulated communication handshake across its SERCOS and Ethernet ports.
- ESD-Safe Packaging: Units are sealed in heavy-duty moisture-barrier antistatic bags. When you unbox this controller, it is ready for immediate critical-path deployment.
Field Engineer’s Pitfall Guide
- ❗ Compact Flash Data Corruption: Never pull or swap the Compact Flash card while the C200/A2/1/1/1/00 is powered on; doing so will corrupt the boot sector and wipe the loaded motion project files.
- ❗ SERCOS Ring Continuity: Failing to verify optical fiber cleanliness or breaking the ring topology order will trigger immediate drive communication faults on startup.
- ❗ Firmware Revision Mismatches: Always back up your project configuration via EPAS-4 software before swapping controllers to match the exact runtime firmware revision.
Intent-Driven FAQ
Can I hot-swap the Schneider PacDrive /A2/1/1/1/00 while the cabinet is powered?
No. Cutting main 24VDC power to the rack is mandatory before inserting or removing the controller to protect sensitive internal bus drivers and the Compact Flash card.
Is this specific /A2/1/1/1/00 unit brand new?
This inventory consists of verified surplus—un-installed factory backup stock preserved in climate-controlled storage environments.
What software is required to program and configure this controller?
Configuration and logic deployment require the legacy EPAS-4 engineering software environment along with appropriate communication cables.
What kind of warranty comes with this purchase?
Every surplus PacDrive controller includes a standard 1-year to 2-year functional replacement warranty depending on the specific batch fulfillment.
Does the unit come with the Compact Flash memory card included?
Yes, the unit ships with the standard system memory card populated, though restoring your specific machine application backup file via software will still be required upon installation.
