Description
3HNA025019-001 / 3HNA025019-002 APIP-05
Product Name: ABB APIP-05 3HNA025019-001/02 Spray Robot Process I/O Interface Board
Brand: ABB
Series: ABB spraying robot dedicated process I/O module, compatible with IRB 5400/IRB 5500 spraying robot systems
Product type: Intelligent process signal input/output interface board, with both digital I/O and IO Link communication functions
ABB PROCESS I/O APIP-05 3HNA025019-001/02
Core function: As a signal bridge between the ABB spraying robot control cabinet and the spraying field equipment, responsible for collecting various sensor signals during the spraying process (such as air pressure, paint flow rate, spray gun position, safety door status, etc.), and outputting control instructions to the on-site execution mechanism (such as solenoid valve drive, alarm indication, etc.). This board is a supporting I/O extension for the ACU-01B airflow control unit, which communicates with the main controller of the spraying robot (CI840/CI840A) through DeviceNet fieldbus to achieve real-time acquisition and closed-loop control of spraying process parameters.
APIP “is the abbreviation for Advanced Process I/O, which stands for Advanced Process I/O; ’05’ is the dedicated version number for IRB 5400/5500 spraying robots in this series.
Key Features:
Two switch outputs, one of which integrates IO Link communication interface and can be directly connected to smart sensors/actuators
Red/green dual color LED status indicator, visually displaying whether the signal is within an acceptable range
The pipeline connection supports a rotating design, which facilitates the optimal wiring arrangement on site
Gold plated contacts, high long-term stability, and corrosion resistance
Durable stainless steel casing (1.4404/316L), suitable for harsh environments in spray painting workshops
Plug and play, pre calibrated settings, supporting parameter fine-tuning
Key electrical parameters:
Supply voltage: 18-30V DC
Current consumption: less than 35mA
Digital output: 2 channels, supporting PNP/NPN configurable
Output function: normally open/normally closed can be set
Switching output DC voltage drop: maximum 2.5V
Switching output DC continuous current load: 150mA（ 200mA@60 Below ° C, 250mA@40 Below ° C
Switching frequency DC: less than 170Hz
Short circuit protection: Yes, pulse type
Overload protection: available
Physical parameters:
Weight: Approximately 231.5g
Shell material: Stainless steel 1.4404 (316L)+PBT+PC-GF30
Liquid receiving component material: Stainless steel 1.4542 (17-4PH/630)
Protection level: IP65/IP67
Working temperature: -25 ° C to+80 ° C
Storage temperature: -40 ° C to+100 ° C
Interface: 1 × M12 connector, A code, gold-plated contacts
Display: 3 x LED status indicator (green)+2 x LED switch status indicator (yellow)+alphanumeric display (red/green 4-digit)
Communication interface:
DeviceNet: Communicate with robot main controllers CI840/CI840A
IO Link: 1 channel, supports connecting intelligent pressure transmitters, flow meters, etc. (compliant with IO Link 1.1 specifications)
Typical application scenarios:
ABB IRB 5400/IRB 5500 spraying robots: car body spraying, component spraying
Monitoring of paint supply system: collection of paint flow, pressure, and temperature signals
Spray gun status detection: spray gun switch signal, atomization pressure feedback
Safety interlock: spray booth safety door, emergency stop button signal access
Automobile manufacturing: production line for spraying exterior paint, primer, and clear coat on car bodies
Automated spraying in industries such as 3C electronics, home appliance casings, hardware and plastics
Related models in the same series:
3BHL000511P0003 (NTAC-02): Same series spray painted I/O board with complementary functions
3BSE013235R0001 (TU831V1): I/O module for spray coating system
07KT97 GJR5253000R4270: I/O board related to the same system
3HNA024871-001 (ACU-01B): Airflow control unit, equipped with APIP-05 for I/O expansion
3HNA025019-001: -001 is the standard version
3HNA025019-002: -002 is an improved version (hardware version differences, specific subject to actual product)
DSQC652/3HAC025917-001: Universal digital I/O module, can be used as a signal expansion supplement
CI840/CI840A: Main controller, receiving process signals uploaded by APIP-05
