Description
ABB 5SHX2645L0006/3BHB012961R0002/3BHE03930R0101 Product Introduction
Product Name: ABB 5SHX2645L0006 (Market Model)/3BHB012961R0002 (ABB Internal Material Code)/3BHE039203R0101 (Associated Model, Corresponding to GVC736CE101) Integrated Gate Converter Thyristor (IGCT) Power Control Module and SCR Module Combination
Brand: ABB (Swiss ABB Group)
Series: ABB SHX series IGCT controller module/GVC series thyristor module
5SHX2645L0006 3BHB012961R0002 3BHE039203R0101
Product type: High voltage and high-power semiconductor power control components, including IGCT controller module and thyristor power module
Important note: 3BHB012961R0002 is the internal material code of ABB, and 5SHX2645L0006 is the external market model, both of which are the same product. R0002 is a revised version of R0001, with consistent functionality and internal part number iteration. 3BHE039203R0101 is a thyristor module matched with the same system, model GVC736CE101, used in conjunction with 5SHX2645L0006.
Core functions:
5SHX2645L0006 is a variable inverse IGCT controller module, also known as a DC medium voltage speed control board. Built in IGCT chip, anti parallel diode, and gate drive circuit act as electronic switches in high-voltage AC circuits, achieving 0 to 100% stepless power control. As the core control component of ABB’s medium voltage frequency converter and DC speed control system, each phase is composed of IGCT and diodes, and is powered by an independent gate power supply unit (GUSP, such as the 5SYA series) to provide driving energy. 3BHE039203R0101 (GVC736CE101) is a matching thyristor module responsible for current regulation and power control, which work together to complete high-power energy conversion and speed regulation tasks. Widely used in high-power scenarios such as AC motor speed regulation, renewable energy power conversion, and grid reactive power compensation.
Key electrical parameters:
5SHX2645L0006：
Rated voltage: 3300V AC
Rated current: 2645A (directly corresponding to the model number)
Peak forward current: about 4200A (typical value, about 1.6 times the rated current)
Conduction voltage drop: approximately 2.5V (typical value)
Gate trigger current: 0.5A
Working temperature: -40 ° C to+85 ° C
Storage temperature: -40 ° C to+125 ° C
Switching frequency: Suitable for intermediate frequency applications (optimized for intermediate frequency, usually below 1kHz)
Protection level: IP65
Size: Approximately 285mm x 220mm x 100mm (Standard Edition)
Weight: Approximately 8.5kg (Standard Edition)
Cooling method: Water cooling
3BHE039203R0101（GVC736CE101）：
Rated voltage: 3300V AC
Rated current: 736A (directly corresponding to the model number)
Conduction voltage drop: approximately 2.5V (typical value)
Protection level: IP65
Cooling method: Water cooling
Core features:
High non buffering shutdown rating, strong shutdown capability, no need for buffering circuit
Optimized for intermediate frequency applications, with low switching losses and high operational efficiency
Low on state voltage drop, minimizing power loss to the greatest extent possible
High electromagnetic immunity and strong anti-interference ability
Simple control interface, supporting status feedback
Built in multiple protection functions (overcurrent, overvoltage, undervoltage, etc.)
Modular design for easy on-site replacement and maintenance
Ceramic sealed shell, dustproof, waterproof, and anti pollution, suitable for harsh industrial environments
Support the third mock examination Redundancy (TMR), fault-tolerant (3-2-0) operation
Hardware implemented fault-tolerant (Shift) architecture
Specialized hardware and software testing mechanisms provide very fast fault identification and response time
Automatic fault handling, no interference alarm
Timestamp Fault History
Hot replacement (no need to reload program)
Complete set of IEC 61131-3 programming languages
Front panel RS232 serial diagnostic port for system monitoring, configuration, and programming
TUV certification IEC 61508 SIL 3
IGCT technology background:
IGCT (Integrated Gate Commutated Thyristor) was introduced by ABB in 1997 and is a technological evolution of GTO thyristors. Integrating and packaging GTO chips with anti parallel diodes and gate driver circuits combines the high power density and low on state losses of GTO with the simple gate driver and high switching frequency advantages of IGBT. Compared to traditional GTOs, the shutdown time is shortened by about 30 times. Compared to IGBTs of the same voltage level, IGCT has a larger current capacity (up to several thousand amperes) and is more suitable for ultra-high voltage and high-power scenarios above 3300V. ABB, along with Infineon and Mitsubishi, is one of the top three global IGCT suppliers.
3BHE039203R0101 (GVC736CE101), as a supporting thyristor module, adopts advanced control algorithms and circuit design, which can achieve fast and accurate control response. It has characteristics such as lightning protection, overcurrent and surge protection, supports fast redundant ring networks and multiple network topologies, and is compatible with multiple brand ring network technologies. Suitable for scenarios such as power system regulation, motor control, electric furnaces and arc furnaces, frequency converters and speed controllers.
Typical application scenarios:
High Voltage Direct Current Transmission (HVDC): Used for direct current conversion and filtering, it has been applied in ultra-high voltage engineering
Wind power generation: Control the speed and power output of the generator to improve power generation efficiency
Photovoltaic power generation: achieving high power point tracking (MPPT) to improve conversion efficiency
Belt drive system for coal mine main shaft: efficient and reliable drive of high-power motor
Industrial frequency converter: As a core power device to achieve energy frequency conversion and voltage regulation, it is mainly matched with ABB ACS6000 series medium voltage frequency converter
Rail Transit: Train Auxiliary Inverter, Motor Drive System
Electric Vehicle Traction System: Power Conversion and Control
Renewable energy storage system: power conversion in battery energy storage system
Power grid infrastructure: power transmission and distribution, reactive power compensation, voltage regulation
Linear particle accelerator: used for high-voltage switches in klystron modulators
Electric furnaces and electric arc furnaces: heating and melting metal control in metallurgy and manufacturing industries
Compatible devices:
5SHX2645L0006 is mainly used in conjunction with ABB ACS6000 series medium voltage frequency converter active rectifier units. The gate power supply unit model is 5SYA series (such as 5SYA 2031, 5SYA 2032, 5SYA 2036, etc.). 3BHE039203R0101 (GVC736CE101) can work in conjunction with ABB AC800M series controllers (such as PM862K01) and supports redundant configurations.
Associated model (same series SHX series):
3BHL000384P0101/5SHX0360D0001:360A/3300V (low power end)
3BHL000385P0101 / 5SHX0845F0001：845A / 3300V
3BHL000386P0101 / 5SHX0660F0001：660A / 3300V
3BHL000389P0104 / 5SHX2645L0004：2645A / 3300V
3BHL000390P0104 / 5SHX1960L0004：1960A / 3300V
3BHL000391P0101 / 5SHX1445H0001：1445A / 3300V
3BHL000392P0101 / 5SHX1060H0001：1060A / 3300V
5SHY3545L0010/3BHB013088R0001: 3500A/3300V (SHY series, higher current)
5SHY4045L0004/3BHB018162R0001:4000A/3300V (SHY series, highest current level)
3BHE039203R0101/GVC736CE101: 736A/3300V (with matching thyristor module)
