Description
HPC800K02 ABB module
Brand and Model Overview
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Brand: ABB
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Model: HPC800K02
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Product Type: HPC800 Redundant Controller Kit / Central Processing Unit
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System Family: ABB Ability™ Symphony® Plus (SD Series)
HPC800K02 ABB module
Technical Specifications
The HPC800K02 is a high-performance, high-capacity process controller kit belonging to the SD Series. It executes complex continuous, discrete, and advanced process control algorithms seamlessly while supporting seamless data portability from legacy INFI 90 architectures.
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Kit Composition: Typically bundled as a redundant system package, containing 2x HC800 Controllers, 2x CP800 Processors, 2x MB810 Baseplates, along with CTB810/CTB811 Communication Termination Boards and TER8x0 bus terminators.
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Processor Architecture: Driven by a high-efficiency 32-bit PowerPC 603e microprocessor.
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Memory Resources: Features 128 MB of volatile user memory paired with 16 MB of non-volatile user Flash memory to safely cache firmware configurations, execution logic, and extensive process variables.
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Power Parameters: Supports dual redundant power inputs. Operates within an wide DC 9V to 36V spectrum (Typical: 24 VDC), drawing less than 4W of power. Incorporates DC 1500V electrical isolation and reverse polarity safety protection.
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Communications Infrastructure:
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Network: Connects via the proprietary, high-security 100 Mbps PN800 Fast Ethernet redundant plant network bus.
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Control Peer-to-Peer: Features a 4 Mbps CW800 controlway bus linking up to 4 redundant controller pairs.
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Serial/Local Interfacing: Includes mini-USB service ports and RS-232/422/485 serial profiles.
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Smart Device Protocol Routing: Integrates smoothly with PROFIBUS DP/PA, HART, Modbus TCP, DNP 3.0, and IEC 61850 configurations via auxiliary interface modules.
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Form Factor & Enclosure: Housed inside an IP30-rated reinforced corrugated aluminum casing designed for 35mm DIN-rail mounting configurations.
Target Industries
The HPC800K02 handles enterprise-scale control applications across heavy process environments:
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Power Generation: Thermal power facilities, combined-cycle plants, nuclear units, and wind turbine array integration networks.
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Water and Wastewater Treatment: Large-scale desalination systems, distribution networks, and municipal purification infrastructures.
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Oil, Gas, and Petrochemicals: Onshore processing complexes, gas transport stations, and chemical manufacturing refineries.
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Metallurgy and Mining: Smelting works, materials transit networks, and blast furnace logic.
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Pulp, Paper, and Material Processing: Large continuous mills managing intense batch profiles and synchronization.
Application Scenarios
The HPC800K02 functions as the core brain of the DCS plant infrastructure:
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Total Plant Automation Orchestration: Handling highly intensive discrete and advanced continuous closed-loop control tasks concurrently from a centralized platform.
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High-Availability Redundancy Loops: Utilizing its paired redundant setup to facilitate automatic, “bumpless” master-to-backup transfer steps if a hardware error is detected, keeping critical processes live without interruption.
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Legacy DCS Migration Strategy: Running standard ABB function code algorithms to allow plants running older generations of Symphony or INFI 90 architectures to safely upload and execute existing control logic onto new hardware with minimal risk.
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Smart Field Device Telemetry Tracking: Aggregating real-time diagnostics and variable tracking fields from widespread arrays of HART and PROFIBUS field instrumentation, serving up coordinated metrics to the engineering workstation layer.
