ABB DSQC652 3HAC025917-001/00 DIGITAL OUTPUT MODULE

Brand and Model Identification

• Brand: ABB (Robotics Division)

• Model: DSQC652

• Part Number: 3HAC025917-001/00

• Product Type: Digital Input/Output (I/O) Module

• System Family: IRC5 Robot Controller Generation

ABB DSQC652 3HAC025917-001/00 DIGITAL OUTPUT MODULE

Technical Specifications

• I/O Capacity: Features 16 Digital Inputs and 16 Digital Outputs (24V DC).

• Communication Protocol: Interfaces via DeviceNet fieldbus, connecting directly to the internal or external network bus of the IRC5 controller.

• Voltage and Electrical Profile: * Operating Voltage: 24V DC.

  • Inputs: 24V DC, optically isolated to safeguard internal circuitry from field-side voltage spikes.

  • Outputs: Transistor-based 24V DC outputs, typically rated up to 0.5A per channel, short-circuit and overload protected.

• Physical Mounting: Built for standard DIN-rail mounting inside control cabinets or designated I/O enclosures.

• Physical Profile: * Dimensions: Approximately 155.5 mm (Length) x 41.3 mm (Width) x 98.5 mm (Height).

  • Net Weight: Approximately 0.38 kg to 0.4 kg.

Target Industries

The DSQC652 module is standard in any manufacturing sector that utilizes ABB IRC5 robotic arms for automated processing and peripheral equipment integration:

• Automotive Industry: Vehicle body-in-white shops, assembly corridors, robotic painting lines, and welding cells.

• Metalworking and Foundries: Machine tending, CNC loading, heavy-duty casting extraction, grinding, and deburring lines.

• Logistics and Warehousing: High-speed robotic palletizing, depalletizing, carton sorting, and packaging installations.

• Electronics and Consumer Goods: Assembly lines, precise dispensing cells, pick-and-place stations, and product testing rigs.

• Food and Beverage: Primary handling, tray loading, and high-speed box packaging networks.

Usage Scenarios

• Interfacing with Grippers and End-Effectors: Routing 24V digital signals to actuate pneumatic valves, mechanical claws, vacuum suction cups, and sensor switches mounted directly on the robot’s wrist tool.

• Robotic Cell Interlocking: Exchanging binary handshake signals (such as “Robot Safe to Enter” or “Cycle Complete”) between the ABB robot controller and adjacent machinery, safety light curtains, or a central PLC.

• Conveyor Line Integration: Reading digital inputs from physical proximity sensors or photo-eyes along a conveyor line to signal the robot exactly when a part has arrived in the pick zone.

• Operator Panel Connectivity: Connecting external physical push-buttons, start/stop switches, indicator lights, or stack lights on the cell enclosure door to the robot’s main logic program.

• Hardware Upkeep and Part Replacement: Serving as a drop-in replacement module to fix blown output channels or DeviceNet network errors inside an existing IRC5 control cabinet layout.