ABB AI810 (3BSE008516R1) Analog Input Module Overview

Brand Background

ABB is a global technology leader in electrification, industrial automation, robotics, and motion solutions. Within process automation, ABB supplies the S800 I/O platform—a modular, high-density distributed I/O system used extensively with ABB System 800xA, Compact Product Suite, and Freelance DCS. ABB’s process automation components are engineered to deliver maximum operational availability, superior signal integrity, and long-term durability across complex processing environments.

Model Overview: AI810 (Part Number: 3BSE008516R1)

The ABB AI810 (Part Number: 3BSE008516R1) is an 8-channel Analog Input Module belonging to the ABB S800 I/O system family.

Designed for reliable, single-ended analog signal acquisition, the AI810 module accepts standard unipolar current and voltage signals (0/4–20 mA or 0/2–10 V) from field transmitters and sensors. It converts analog process readings into digital values and transmits them across the ModuleBus backplane to central controllers such as the AC 800M.

ABB 3BSE008516R1 AI810 I/O Module

Key Technical Specifications and Parameters

• Manufacturer: ABB

• Series: S800 I/O System

• Model Name / Designation: AI810

• Part / Catalog Number: 3BSE008516R1

• Product Type: 8-Channel Analog Input Module

• Number of Channels: 8 single-ended input channels

• Input Signal Ranges:

  • Current: 0 to 20 mA, 4 to 20 mA

  • Voltage: 0 to 10 V, 2 to 10 V

• Input Impedance: $250\ \Omega$ (current mode), $> 200\text{ k}\Omega$ (voltage mode)

• Analog Resolution: 12-bit

• Power Supply Voltage: Nominal 24 VDC (19.2 to 30 VDC operating range)

• Power Consumption: Typical 1.2 W

• Galvanic Isolation: Group isolated (channels to system backplane and power supply)

• Feature Capabilities: Supports online module replacement (Hot Swap) and short-circuit/open-loop sensing

• Compatible Module Termination Units (MTUs): TU810, TU812, TU814, TU818, TU830, TU833, TU838, TU852

• Dimensions & Weight: 119 mm (H) x 45 mm (W) x 102 mm (D); Net Weight approx. 0.18 kg

Operating Industries

The ABB AI810 analog input module is widely deployed across continuous-process and utility industries using ABB DCS platforms:

• Oil, Gas & Petrochemicals: Onshore and offshore extraction platforms, refineries, pipeline pumping stations, and LNG processing facilities.

• Power Generation & Utilities: Thermal power stations, combined-cycle power plants, hydroelectric dams, and boiler control loops.

• Chemical & Pharmaceutical Processing: Continuous chemical synthesis, batch reactor controls, fine chemicals, and fluid distribution networks.

• Pulp & Paper: Chemical pulping digesters, recovery boilers, stock preparation lines, and paper machines.

• Metals & Mining: Smelting furnace controls, continuous casting machinery, mineral processing plants, and material handling systems.

• Water & Wastewater: Municipal water purification facilities, industrial effluent treatment, and regional pumping networks.

Common Usage Scenarios

1. Continuous Process Variable Measurement

   Gathering 4–20 mA or 0–10 V analog signals from pressure transmitters, flow meters, level gauges, and temperature transmitters for closed-loop control algorithms.

2. Plant Auxiliary Condition Monitoring

   Interfacing with auxiliary sensors—such as valve position indicators, vibration monitors, and tank level sensors—to maintain continuous process safety monitoring.

3. Distributed I/O Node Expansion

   Operating as an I/O expansion card within S800 fieldbus stations connected via ModuleBus, allowing flexible I/O distribution near field instruments to reduce cabling.

4. Hot-Swappable Field Maintenance

   Functioning as an online-replaceable card in S800 racks, enabling technicians to replace modules without interrupting adjacent process loops or taking down the control rack.