Description
B&R 5PC600.SX02-01 | Automation PC 600 System Unit
Product Introduction
The 5PC600.SX02-01 serves as the primary system engine for B&R’s Automation PC 600 (APC600) industrial computer family. Operating at the heart of automated processing cells, CNC equipment, and material handling systems, this unit manages complex real-time PLC tasks while simultaneously driving HMI visualization and plant database connectivity.
Built into a heavy-duty chassis featuring passive heatsink fins, the 5PC600.SX02-01 is engineered to operate reliably in environments subject to severe electrical noise and mechanical vibration. The unit houses the CPU board, memory expansion slots, power management circuitry, and slots for slide-in drive trays or interface insert cards. Swapping out a failed process controller board for a fully bench-tested, genuine unit restores reliable communication handshakes across your machine network without requiring full cabinet redesigns.
5PC600-SX02-01
Key Technical Specifications
| Parameter | Technical Specification |
| Manufacturer | B&R Industrial Automation |
| Part Code | 5PC600.SX02-01 / 5PC600-SX02-01 |
| Product Series | Automation PC 600 (APC600) |
| Supply Voltage | 24 VDC Nominal (±25% SELV isolated input) |
| Processor Support | Intel Celeron M / Mobile Pentium M socket architecture |
| Memory Slots | 2x DDR SO-DIMM sockets |
| Non-Volatile Memory | 512 kB battery-backed SRAM for retain data storage |
| Network Interfaces | 2x 10/100 Mbit/s RJ45 Ethernet controllers |
| Display Connectivity | DVI-I (Supports direct DVI, VGA adapters, and SDL transmitter modules) |
| I/O & Expansion | 2x USB 2.0, 1x RS232, CompactFlash slot, Slide-in drive bay |
| Operating Temperature | 0°C to +55°C (32°F to 131°F) |
Application Scenarios & Pain Points
Field Experience: A plastics blow-molding plant in Indiana was experiencing random system resets every time a high-tonnage hydraulic clamp actuated. Diagnostic logs showed voltage dips on the legacy IPC’s internal 5V logic rail. Replacing the failing motherboard with a bench-tested 5PC600.SX02-01 stabilized the internal power rails and completely eliminated the voltage drop resets.
- With Genuine 5PC600.: Stable execution of B&R Automation Runtime, zero packet loss across machine Ethernet lines, and reliable retains data saving during clean power-downs.
- Without (Third-Party / Uncertified Board): PCI bus timing lockups, corrupt HMI display graphics over Smart Display Link runs, and loss of critical recipe parameters during supply brownouts.
- Dedicated Machine Controllers: Executes motion profile generation, safety logic, and I/O polling inside standalone control enclosures.
- Remote Display Hubs: Streams high-definition HMI screens over long distances to Automation Panel terminals using modular Panel Link / SDL transmitters.
QA & Live Testing SOP (Trust Signal)
Every 5PC600. system unit pulled from inventory undergoes a multi-point quality assurance procedure before clearing for dispatch:
- Visual & Structural Inspection: We inspect the heatsink housing, card guides, power connector terminals, and front door latches under high lighting to confirm zero physical damage or trace oxidation.
- Power Rail & SRAM Battery Test: The 24V power module is loaded to capacity, and the 3V lithium SRAM battery circuit is verified for stable memory holding voltage.
- Multi-Port Communication Audit: Dual Ethernet channels, RS232 ports, USB ports, and DVI/SDL video outputs are driven simultaneously under continuous data loops.
- Thermal Chamber Burn-In: The board is subjected to a multi-hour CPU stress test inside an elevated temperature environment to confirm passive heatsink performance.
- Anti-Static ESD Packaging: Cleared units are cleaned with anti-static solution, enclosed in ESD protective shielding, and packed into custom foam-lined shipping boxes.
Field Engineer’s Pitfall Guide
- ❗ Check Memory Module Compatibility: The 5PC600. uses specific industrial-grade DDR SO-DIMM RAM modules. Non-industrial standard commercial RAM modules can cause random memory parity errors or failure to POST during cold boots.
- ❗ Retain SRAM Battery During Swap: The board uses an onboard 3V lithium coin cell to retain system clock and non-volatile PLC variables. When swapping system boards, ensure the battery is live or back up your retain variables through Automation Studio to avoid losing machine zero-point settings.
- ❗ Fully Lock CompactFlash Cards: When transferring the system CompactFlash card into the replacement board, push the card firmly into the slot until the mechanical ejector button pops fully out. A partially seated CF card will trigger “No OS Found” or “Disk Read Error” prompts on startup.
Intent-Driven FAQ
Q: What is the main function of the B&R 5PC600.?
A: It is the main system processor board for the Automation PC 600 (APC600) series, handling core CPU execution, memory management, fieldbus connectivity, and display generation.
Q: Can I run B&R Automation Runtime and Windows operating systems on this unit?
A: Yes. Depending on the installed CPU, RAM, and drive media, the 5PC600. supports real-time Automation Runtime as well as Windows XP Embedded or Windows CE configurations.
Q: How does this unit send video signals to remote HMI panels?
A: Video is output through the female DVI-I port. This port can connect directly to standard DVI/VGA monitors or drive an Automation Panel over long distances via an optional Smart Display Link (SDL) transmitter module.
Q: What power source is required to operate the unit?
A: It operates on a nominal 24 VDC (±25%) power feed connected via a standard B&R 3-pin cage-clamp connector plug.
Q: What condition are these units supplied in, and what warranty is included?
A: We supply fully bench-tested New Surplus and reconditioned original B&R units. Every 5PC600. includes a 1-year functional replacement warranty and full QA bench clearance.
