Description
5SHY3545L0014 3BHE023784R0001 3BHE039203R0101
These three models are a complete set of ABB medium voltage power conversion core components, namely IGCT power module, its corresponding ABB internal material code, and dedicated gate drive board. The three are used together to form the power switch and drive link of ACS6000/ACS800 series high-voltage frequency converters or UNITOL excitation systems.
5SHY3545L0014/3BHE023784R0001- IGCT power module
Product Name: ABB 5SHY3545L0014 3BHE023784R0001 Integrated Gate Converter Thyristor (IGCT) Power Semiconductor Module
Brand: ABB
Series: 5SHY series HPT IGCT (high-power technology type)
Product type: High power thyristor/IGBT power semiconductor module, pressure pack packaging
5SHY3545L0014 3BHE023784R0001 3BHE039203R0101
Core function: As the core power switching device of medium to high voltage high-power power electronic systems, it is responsible for converting DC bus voltage into controllable high-voltage AC output. IGCT combines the high voltage resistance and low conduction loss characteristics of thyristors with the fast turn off capability of transistors, replacing traditional GTO in medium and high voltage applications ranging from several MVA to several hundred MVA. It is currently one of ABB’s main power modules at the 4.5kV level.
Key electrical parameters:
Rated voltage: 4500V (4.5kV)
Controllable shutdown current: 3500A (ITGQM, VD=2800V, Tj=125 ° C)
On state voltage drop: less than 1.8V (@ 3500A)
Opening delay time (td (on)): approximately 3.5 μ s (VD=2800V, IT=3500A)
Turn off delay time (td (off)): approximately 7 μ s (VD=2800V, ITGQ=3500A)
Opening energy (Eon): approximately 1.5J/pulse
Turn off energy (Eoff): approximately 22J/pulse
Critical current rise rate (diT/dt): 1000A/μ s
Maximum junction temperature: 140 ° C
Chip diameter: 76mm (HPT series standard size)
Technical features:
Integrated reverse conducting diode, multi cathode unit structure, simplified parallel design, no need for voltage equalization circuit
Gate hard drive technology, completes current transfer within 1 μ s, reduces turn off loss by about 40% compared to traditional GTO
Wave P-base doping optimization expands the safe working area and enhances the shutdown capability at high temperatures
Improvement of metallization process to enhance thermal mechanical wear resistance and extend service life
Pressure bonded packaging, double-sided heat dissipation, easy installation and maintenance
Support dual module parallel redundant operation, with automatic fault switching time less than 50 μ s
Physical parameters:
Size: Approximately 170mm x 100mm x 50mm (width x height x depth)
Weight: Approximately 2kg
Installation method: crimping installation, compatible with ABB ACS6000/ACS800 cabinet
Protection level: IP20 (module level)
Working temperature: -40 ° C to+125 ° C (junction temperature can reach 140 ° C)
Typical application scenarios:
ABB ACS6000 series high-voltage frequency converter: power plant boiler fan, water pump, mine crusher, steel rolling main drive
ABB UNITOL 5000/6000 Static Excitation System: Synchronous Generator Excitation Regulation
Large synchronous motor drive: metallurgical arc furnace, rail transit traction inverter
High Voltage Direct Current Transmission (HVDC) Converter Station
Wind power full power converter
Related models in the same series:
5SHY4045L0006 (3BHB040669R0001): 4000A/4500V, HPT+series, chip diameter 91mm, stronger performance
5SHY3545L0010（3BHB013088R0001）：3500A/4500V， Supporting GVC750BE101 driver board
5SHY3545L0014：3500A/4500V， Supporting GVC736CE101 driver board (i.e. 3BHE039203R0101 in this kit)
5SHY5045L0020：5000A/4500V
5SHY6545L0001：6500A/4500V
3BHE039203R0101- GVC736CE101 Gate Pole Drive Board
Product Name: ABB 3BHE039203R0101 GVC736CE101 IGCT Dedicated Gate Drive Trigger Board
Brand: ABB
Series: GVC736 series IGCT dedicated gate drive unit, compatible with ACS6000/ACS800 medium voltage frequency converters and UNITOL excitation systems
Product type: High voltage power semiconductor gate drive control board
Core function: As a dedicated drive control board for IGCT power modules (such as 5SHY3545L0014), it is responsible for converting the modulation signals emitted by the main control system into precise high-voltage trigger pulses, driving IGCT to turn on and off according to the set timing. Simultaneously monitor the working status of IGCT in real-time (voltage, current, temperature), and quickly shut down IGCT in case of overcurrent, overvoltage, overheating, or short circuit to prevent damage to power devices. Communicate with the main control unit through fiber optic interface to achieve electrical isolation between strong and weak electricity.
Key Features:
Fiber optic trigger interface with strong electromagnetic interference resistance, suitable for high noise environments inside frequency converter cabinets
Supports 4 fiber optic transceiver interfaces for communication with CI801 or CI840/CI840A controllers
Onboard pulse transformer isolation, output trigger voltage can reach thousands of volts, meeting IGCT gate drive requirements
Support redundant configuration, automatically switch to backup trigger channel in case of failure
Nanosecond level switch control to meet the high-speed switching requirements of IGCT
Integrated multiple fault detection and protection mechanisms (overcurrent, overvoltage, overtemperature, short circuit)
Key electrical parameters:
Power supply voltage: 24V DC (from frequency converter control power supply)
Trigger pulse voltage: peak value can reach several thousand volts (boosted by onboard pulse transformer)
Trigger pulse current: peak amperes
Fiber optic communication interface: transmitter/receiver rate of 10 Mbit
Communication protocol: ABB Module Bus fiber optic protocol
Power consumption: less than 5W
Physical parameters:
Size: Approximately 200mm x 150mm x 60mm (width x height x depth)
Weight: Approximately 0.8kg
Installation method: DIN rail installation or panel fixed installation
Protection level: IP20 (module level)
Working temperature: -40 ° C to+85 ° C
Storage temperature: -40 ° C to+125 ° C
Wiring terminals:
4-channel fiber optic communication terminal (input/output)
24V DC power input terminal
Trigger pulse output terminal (multiple, corresponding to each IGCT module)
Status signal input/output terminal
Fault interlock input terminal
Onboard LED indicator lights: power indicator, communication indicator, output status indicator, fault indicator
Matching relationship with 5SHY3545L0014:
3BHE039203R0101 (GVC736CE101) is a dedicated driver board for 5SHY3545L0014 (3BHE023784R0001), and they have a one-to-one matching relationship. Other driver board models cannot be mixed
When the drive board malfunctions, it needs to be replaced as a whole and cannot be repaired separately
Typical application scenarios:
ABB ACS6000 series high-voltage frequency converter
ABB ACS800 series medium voltage frequency converter
ABB UNITOL 5000/6000 Static Excitation System
High Voltage Direct Current Transmission (HVDC) Converter Station
DC side protection for large UPS systems
Related models in the same series:
GVC750BE101 (3BHE009681R0101): Equipped with 5SHY3545L0010750A level driver
GVC736BE101 (3BHE019719R0101): Comes with 5SHY5045L0002 and other accessories, 736 series basic version
GVC736CE101 (3BHE039203R0101): This product, CE version, is compatible with 5SHY3545L0014
3BHE024747R0101 GDC801A: Crowbar protection board, combined with GVC736CE101 to achieve overvoltage protection
3BHE051592R0101 GDC801B101: Digital I/O module, installed in the same cabinet as GVC736CE101
Summary of the Three Piece Relationship:
5SHY3545L0014 (3BHE023784R0001) is a power actuator, and 3BHE039203R0101 (GVC736CE101) is its dedicated drive control board, which together form a complete IGCT power switch unit. In the ABB ACS6000/ACS800 system, multiple sets of this combination are used in parallel to drive high-power motors or perform rectification/inversion functions. 3BHE024747R0101 (GDC801A Crowbar board) is used as a system level protection board to complement it, forming a complete power conversion and protection link.
